一种识别球阀门故障的扭矩测量平台设计及研究
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1. 北京机电工程总体设计部 北京 100000; 2. 北京化工大学 北京 100000

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TH73

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Design and research of a torque measuring platform for identifying valve door faults
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1.Beijing Electromechanical Engineering General Design Department, Beijing 100000, China 2.Beijing University of Chemical Technology, Beijing 100000, China

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    摘要:

    球阀门是一种使用球体作为关闭件的阀门,以其易操作性,易维修性和多功能性广泛用于工业领域。为了解决球阀门在运行过程中安全性难以检测的问题,本文设计了一种扭矩测量平台,旨在通过对球阀门撬杆弯矩的采集、处理与分析,对球阀门的安全状态进行监测和识别。球阀门撬杆扭矩测量平台针对撬杆转动球阀门时产生的弯曲变形进行测量,由信号放大、有源低通滤波、数据采集板卡等模块组成。基于MATLAB设计并开发了测量平台软件,实现球阀门撬杆扭矩数据的处理、存储与数据图的绘制。实验表明:使用支持向量机算法对扭矩测量平台采集球阀门的8种状态数据进行分类,正确率为91.67%。对球阀门故障的自动识别与预警提供了强大的数据支撑。

    Abstract:

    Ball valve door is a kind of use of ball as a closing valve, with its easy operation, easy maintenance and versatility is widely used in the industrial field. In order to solve the problem that it is difficult to detect the safety of ball valve doors during operation, a torque measuring platform is designed in this paper, which aims to monitor and identify the safety state of ball valve doors by collecting, processing and analyzing the bending moment of ball valve door skid bar. The valve lever torque measuring platform is composed of signal amplification, active low-pass filter, data acquisition board and other modules to measure the bending deformation caused by the valve lever rotation. The software of measuring platform is designed and developed based on MATLAB to process and store the torque data of ball valve door lever and draw the data graph. The experimental results show that the support vector machine algorithm is used to classify 8 kinds of state data of ball valve door collected by torque measuring platform, and the accuracy rate is 91.67%. It provides powerful data support for automatic identification and early warning of valve door faults.

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张亦孟,林伟国,马更生,高晓勇.一种识别球阀门故障的扭矩测量平台设计及研究[J].电子测量技术,2022,45(12):99-113

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  • 在线发布日期: 2024-04-17
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