车载触摸屏面板模组机器视觉检测系统开发
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1汕头轻工装备研究院,汕头 515061;2汕头超声显示器技术有限公司,汕头 515000;3汕头大学教育部智能制造重点实验室,汕头 515063

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TP391.4

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广东省科技专项资金(2019ST104)


Development of Machine Vision Inspection System for Panel Module of Vehicle Touch Screen
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1.Shantou Light Industry Equipment Research Institute, Shantou 515061, China; 2.Shantou Goworld Display Technology Co., Ltd., Shantou 515000, China; 3. Key Laboratory of Intelligent Manufacturing Technology (Shantou University), Ministry of Education, Shantou 515063, China

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    摘要:

    面板模组是影响车载触摸屏触控性能和光学性能的关键因素,传统的人工检测方式已无法适应现代化工业生产高质量、高效率的需求。针对车载触摸屏面板透过率波动大、检测幅面大、检测精度要求高的难题,研发了一种基于机器视觉的车载触摸屏面板模组检测系统。根据车载触摸屏玻璃检测对象的特点,设计了基于线扫描的车载触摸屏玻璃图像采集系统和图像处理方案,通过对比标准灰度模型、建立灰度值和透过率转换关系、支持向量机分类等技术,实现多种缺陷的动态识别和玻璃屏任一点的透过率在同一台CCD下的测定。实验结果表明,通过图像校正处理和SVM训练,该车载触摸屏面板模组检测系统可同时满足多规格车载触摸屏模组的质量检测,最大尺寸为450mm×250mm,检测速度可达120pcs/h,检测精度达到0.01mm,缺陷检出率超过95%。

    Abstract:

    Panel module is one of the key factors that affect the touch and optical performance of the vehicle touch screen. Traditional manual inspection is unsuitable to modern industrial production with high product quality and high production efficiency. Aiming at the problem of large fluctuations of transmittance and large inspected area for the vehicle touch screen, a panel module machine vision inspection system with high inspection accuracy was developed. According to characteristics of the inspected glass object of vehicle touch screen, an image acquisition system and image processing scheme with online scanning has been designed for vehicle touch screen. By comparing the standard grayscale model, establishing the conversion relationship between grayscale value and transmittance, as well as support vector machine classification, various defects of the glass module were dynamic identified with only one CCD, and its transmittance at anywhere were acquired meanwhile. The on-site application results showed that the efficiency of this inspection system was up to 120pcs/h. The inspection accuracy of glass module inspection system was 0.01mm, and its ratio of flaw inspection was higher than 95%.

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林典钦,詹前贤,郑卓韬,王扶标,沈奕,王双喜.车载触摸屏面板模组机器视觉检测系统开发[J].电子测量技术,2022,45(13):153-158

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  • 在线发布日期: 2024-04-11
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