基于SocFPGA工件表面缺陷快速检测研究
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齐鲁工业大学(山东省科学院)激光研究所

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TN98

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山东省自然基金面上项目(ZR2023ME073)


Research on rapid surface defect detection for workpiece based on SocFPGA
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    摘要:

    针对当前工件检测中,工件表面缺陷检测存在处理速度慢的问题,设计出一种具有高速互联总线的SocFPGA架构解决方案。首先将图像数据灰度化、中值滤波、自适应阈值分割以及形态学操作,消除图像中的污损部分,凸显缺陷像素。其次,利用像素阈值算法与投票算法,标注了图像表面缺陷位置。最后,采用铜板试样并结合OV5640摄像头,搭建了一套工件表面缺陷检测系统。测试表明,当缺陷直径不小于0.5mm,缺陷检出率约为90.24%,处理1帧图像的时间约为0.62μs,实现了工件表面缺陷图像的实时在线检测,为该领域研究提供一定的参考。

    Abstract:

    In response to the current industrial field, a SocFPGA architecture solution with high-speed interconnect bus is proposed to address the problem of slow processing speed in surface defect detection in current workpiece inspection. Firstly, to remove defects in the image and highlight the defective pixels, the image data is processed by grayscale, median filtering, adaptive threshold segmentation and morphological filtering. Secondly, the pixel threshold algorithm and voting algorithm were used to label the locations of surface defects in the image. Finally, a surface defect detection system for workpieces was built using copper plate samples and OV5640 cameras. Experiments show that when the defect diameter is not less than 0.5mm, defect detection rate is about 90.24%, and the processing time per frame is about 0.62μs. It realizes the real-time online detection of workpiece surface defect image, which provides a certain reference for the research in this field.

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  • 收稿日期:2024-08-19
  • 最后修改日期:2024-10-18
  • 录用日期:2024-10-18
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