轮胎半成品挤出部件在线检测系统的研制
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1.青岛科技大学机电工程学院 青岛 266061;2.青岛万龙智控科技有限公司 青岛 266042

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TN249;TP23

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山东省自然科学基金(ZR2013EEL010)资助项目


Development of tire semi finished extrusion parts on line detection system
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1.College of Electromechanical Engineering, Qingdao University of Science & Technology, Qingdao 266061, China; 2.Qingdao Wanlong Intelligent Control Technology Co., Ltd, Qingdao 266042, China

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    摘要:

    介绍了现有轮胎半成品挤出部件在线检测方法,分析了基于激光测距技术的点扫描和线扫描测量法优劣,应用线扫描测量法研发了轮胎半成品挤出部件轮廓在线检测系统。该系统主要由二维激光传感器、协同控制器、工控机等硬件和自主研制的数据采集与处理、分析、判级等功能的软件构成。通过对轮胎半成品挤出部件检测的需求分析和二维激光传感器检测机理、使用方法的融合,合理构建了检测系统坐标系,实现了对挤出胶部件轮廓尺寸的检测。在最大挤出速度50 m/min采样频率达16 Hz时,系统可以实现每间隔52 mm对轮廓数据采样一次,宽度可以精确到0.5 mm,厚度可以精确到0.1 mm,达到了预期的效果,彻底地改变了离线检测滞后大、不及时使不合格产品流到下道工序的现象。

    Abstract:

    The introduction of existing tire semifinished extrusion parts(TSEP) online detection methods and the analysis of advantages of point and line scanning method based on laser ranging technology are made. The system is mainly composed of twodimensional(2D) laser sensors, coordinated controller, industrial computer and the selfdeveloped software of data acquisition and process, analysis and recognition. Based on analysis of demand for TSEP and 2D laser sensor detection mechanism, a reasonable detection coordinate system is constructed, which can measure the TSEP contour size. At the maximum speed of 50 m/min and sampling frequency for 16 Hz, sampling distance can realize as low as 52 mm, width can be accurate to 0.5 mm and thickness can be accurate to 0.1 mm, which can meet the anticipation and thoroughly change the offline testing lag, preventing unqualified products from entering next procedure.

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杭柏林,白跃峰,王利宁,段振亚.轮胎半成品挤出部件在线检测系统的研制[J].电子测量技术,2017,40(9):223-227

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  • 在线发布日期: 2017-11-22
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